As the global demand for palm oil continues to rise, setting up an efficient and productive palm oil processing plant is crucial for businesses in the palm oil extraction industry. One of the most important considerations when planning a palm oil press line is workshop area needed for a palm oil press line to ensure smooth operations, proper maintenance, and optimal space utilization. In this article, we will discuss the workshop area is needed for a 5 tons per hour (TPH) palm oil press line and provide insights into the space needed for each key piece of equipment, including sterilizing tanks, crushing tanks, oil press machines, and filtration systems. Additionally, we will address the space requirements when considering spare equipment to minimize downtime and ensure continuous production.

Workshop area for a 5TPH palm oil press line

For a 5TPH palm oil press line, the workshop area needs to accommodate the following essential machines: Sterilizing Tank ; Thresher ; Crushing Tank ; Oil Press Machine ; Cleaning and Drying Equipment ; Plate and Frame Filter

These are the core pieces of equipment in the palm oil extraction process. The sterilizing tank is used to steam the fresh fruit bunches, the fruit stripper separates the fruit from the bunches, the crushing tank breaks the fruit to release oil, and the oil press machine is where the oil is extracted. The cleaning and drying equipment is used to prepare the material before processing, and the plate and frame filter is used to filter the oil, ensuring that the final product meets quality standards.

Palm oil press section in palm oil processing plant

Standard workshop area:

Based on the equipment list above, the needed standard workshop area for a 5TPH palm oil press line is approximately:

Length (L): 30 meters

Width (W): 15 meters

Height (H): 8 meters

This area should be sufficient to house the main equipment and allow for proper workflow between each stage of the oil extraction process. The layout should ensure efficient transportation of raw materials, easy maintenance access, and sufficient space for operators to work safely.Workshop area with spare equipment:

In many cases, businesses prefer to keep spare equipment on hand to minimize production downtime during routine maintenance or equipment failure. For a 5TPH palm oil press line, if you add spare units for the sterilizing tank, crushing tank, and oil press machine, the workshop area requirements will increase slightly to ensure proper space for storage and ease of access.

In this case, the workshop area would be:

Length (L): 38 meters (8 meters longer to accommodate the spare equipment)

Width (W): 15 meters

Height (H): 8 meters

The additional length of 8 meters will ensure that there is enough space for the spare sterilizing tank, spare crushing tank, and spare oil press machine while still maintaining a smooth and efficient workflow. With these spares in place, the workshop will have sufficient flexibility to continue production in the event of equipment failure, helping to avoid costly downtimes.

Palm oil extraction equipment 3D animation image

Key considerations for 5TPH palm oil press line workshop area needed

When designing your workshop for a 5TPH palm oil press line, it’s essential to consider several factors to ensure maximum efficiency, safety, and ease of operation:

Space for Material Handling: Raw material storage (fresh fruit bunches), transportation, and waste management should be incorporated into the workshop layout. Adequate space for conveyors, forklifts, and the handling of by-products like palm kernel and empty fruit bunches will improve overall production efficiency.

Safety and Accessibility: Ensure that there is enough space between machines to allow for safe access and emergency exits. Proper safety measures should be in place to protect workers and maintain a safe working environment. Pathways for workers and clear signage for emergency exits are important aspects of the design.

Utility Systems: Your workshop will need space for utility systems like electricity, water supply, steam lines, and waste management. These services should be incorporated into the overall layout to avoid disruption to the production process.

Future Expansion: As your business grows, you may want to increase production capacity. Planning for future expansion by leaving extra space or designing the layout to accommodate additional machines can save you time and money in the long run.

Storage and Packaging: The workshop should also include designated areas for storing finished palm oil, packaging materials, and other necessary components for the production process. This will streamline the final stages of production and distribution.

In conclusion, the workshop area needed for a 5TPH palm oil press line is typically 30 meters in length, 15 meters in width, and 8 meters in height for the standard setup. If spare equipment for the sterilizing tank, crushing tank, and oil press machine is included, the area should be increased to 38 meters in length to accommodate these additional units. By carefully planning the workshop layout and considering all aspects of the production process, including raw material handling, safety, utility systems, and future expansion, you can create an efficient, cost-effective, and scalable palm oil press line that will support the growth and success of your business.

If you have any further questions or need assistance with the design or implementation of your palm oil press line, Henan Glory is here to help you achieve optimal results. Contact us today to learn more about how we can support your palm oil processing needs.