Physical refining is the crude palm oil after pretreatment, degumming, bleaching, in heating and high vacuum conditions, by means of direct steam distillation principle, process the oil than three ester relative volatility much lower free fatty acids and low molecular odor substances discharged together with the steam, it also can be called "the sour water stripper" or "distillation acid". Physical refining process also has batch, semi continuous and continuous type three. The whole physical refining process includes crude oil pretreatment (filter), degumming, washing, bleaching and degassing - distillation step acid etc.
Small scale palm oil refining machine
Operating Requirements of Physical Refining:
1, before deacidification feedstock pretreatment requirements: strict degumming and deacidification indicators: residual phosphorus at 10 × 10-6; metal ions at 1 × 10-6; residual soap, clay for trace; acid value the range below 14;
2, deacidification oil 220-275 ℃;
3, vacuum, high vacuum, help to reduce the stripping resistance, reduce the oil temperature, reducing steam consumption and improving oil spray. General range: cannibalism pressure gas 0.133-0.665kPa (1-5mmHg), usually 0.133-0.4kPa (1-3mmHg).
4, deacidification time, and the oil content and fatty acid removal indicators related to the general requirements and deodorization same as 45-100min (intermittent operation time a bit longer, about 150min).
Application features :
1, the use deacidification tower Iin physical refining process can directly remove FFA, it significantly reduced the loss of neutral oil, and can be as low as 1.05% -1.1%, while the loss of the base oil refining is higher than 1.4%;
2, deacidification and deodorization available with complete set of equipment, saving investment;
3, generally suitable for bottom of glioma in oils, such as olive oil, palm oil, palm kernel oil, peanut oil, and sunflower oil, but for high phosphorus content and difficult threshing soybean oil, Rapeseed Oil also exist, such as finish color reversion of the problems to be solved;
4, crude oil pretreatment higher production costs, partially offset by the advantages in the sense yield of neutral oil.
Process and operating conditions:
1, the raw oil degumming works best, residual phosphorus content must be compliance;
2, the optimum temperature range 220-250 ℃, in order to avoid changing the molecular structure of the oil at high temperatures caused by the recollection, color reversion phenomenon;
3, the device to prevent leaks, high vacuum system requirements, residual pressure 133.32-266.64Pa;
4, the amount of stripping steam at 240 ℃,133.32Pa conditions 40-50kg / t oil;
5, the heating medium conducting oil (oil temperature 280-320 ℃) or high-pressure steam (pressure 6-8MPa);
6, each layer tower oil level 300-450mm;
7, sufficient residence time, total time stripping off acid 60-100min.
If you wanna to get more details about
Physical refining of palm oil
. you can send E-mail to
oilmachine@doinggroup.com
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QDo you want to buy machine?
Yes, I want to buy machine.
No, I want to learn more
in
advance.
QWhat oil seeds do you want to process?
Palm fruit
Palm kernel/nut
Peanut/Groundnut
Soybean/Soya bean
Sunflower seed
Cottonseed
Rapeseed/Canola
Dried coconut
Rice bran
Corn germ
More than two oilseeds:
Other:
QHow many tons palm fruit bunches will you process per day?
1-10 tons per day
10-30 tons per day
30-50 tons per day
50-100 tons per day
QWhat machine do you want?
Palm oil presser
Other
single
machine (thresher, clarification tank, vibrating screen, filter...)
Palm oil pressing line (from FFB to crude
oil)
Palm oil refining
line
(to
produce refined, bleached, deodorized oil)
Palm oil
bottling / filling line
QWhat machine do you want?
Palm oil pressing line (from FFB to
crude
oil)
Palm oil refining
line
(to
produce refined, bleached, deodorized oil)
Palm oil
bottling / filling line
QHow many tons oil seeds will you process per day?
1-20 tons per day
20-50 tons per day
50-100 tons per day
QWhat machine do you want?
Oil presser
Other single machine
(cracker,
crusher, roaster, filter...)
Oil pressing line (from seeds to crude oil)
Oil refining line (to
produce
refined, bleached, deodorized oil)
Oil bottling /
filling line
QWhat machine do you want?
Oil presser
Oil pressing line (from seeds to crude oil)
Oil solvent
extraction line
Oil refining line (to
produce
refined, bleached, deodorized oil)
Oil bottling /
filling line
QWhat machine do you want?
Oil pressing line (from seeds to crude oil)
Oil solvent
extraction line
Oil refining line (to
produce
refined, bleached, deodorized oil)